Energy Systems

Ceramic-metal composite for the highest demands

The demands on modern technologies are constantly growing: higher temperatures, more aggressive environments, and increasing power densities. Conventional materials often reach their limits. The solution is ceramic-metal composites, which combine the best properties of both worlds.

Alumina Systems has been developing and producing ceramic-metallic components specifically designed for extreme loads for many years. Our components are characterized by vacuum-tight feedthroughs, absolute gas tightness, and exceptional mechanical stability.


Our expertise: permanently joining metal and ceramic

Joining ceramic and metal is technically challenging, as both materials have very different coefficients of expansion. Alumina Systems has mastered this process for decades – particularly through brazing and other innovative joining techniques.

The result is ceramic-metal components that:

  • withstand high thermal cycles,
  • are vacuum-tight,
  • are electrically insulating, and at the same time, are mechanically resilient.

Typical applications of ceramic-metallic components

Our solutions are used in a wide variety of industries:

  • Semiconductor industry: Vacuum-tight components for production facilities.
  • Sensor technology: Hermetic feedthroughs for pressure and gas sensors.
  • Energy and power electronics: Ceramic insulators for high-voltage switches and power modules.
  • Vacuum technology: Components for coating systems, fusion reactors, and accelerators.
  • Medical technology: High-purity, biocompatible components for implants and analytical devices.
  • Aerospace technology: Ceramic-metal housings for satellites and propulsion systems.
  • Oil and gas industry: High-pressure-resistant seals and insulators.

Each of these sectors benefits from our experience in developing high-performance components precisely tailored to their respective applications.


Alumina Systems’ quality promise

  • Precision from material selection to final inspection
  • Simulation and FEM analyses for thermal and mechanical loads
  • 100% leak-tightness tested for vacuum-critical applications
  • Series production with consistently high quality

Our products are manufactured not only as prototypes but also in large series with consistent precision.


Your partner for the future

Whether in the energy transition, aerospace, medical technology or high-performance electronics – Alumina Systems supplies ceramic-to-metal connections that function reliably even in the most demanding environments.